Cylexpro Polyimide PI semi-finished high-temperature stock shapes including brown and natural amber molded sheets, precision machined spur gears, flanged bushings, and technical test fixture components.

Polyimide PI High-Performance Rods, Sheets & Precision Machined Parts

Engineering & Procurement Note: Cylexpro® Polyimide is a class of high-performance aromatic polyimide materials specifically engineered for extreme operating environments. By integrating exceptional thermal stability, ultra-high mechanical strength, low coefficient of linear thermal expansion (CLTE), and superior chemical resistance, it serves as an indispensable material for semiconductor test fixtures, aerospace insulation inserts, high-end precision machinery, and automotive electronics

Regular size stock materials typically ship within 2-5 business days. Get a quote or inquire for more information about plastic materials.

CYLEXPRO is a premium line of high-performance, semiconductor-grade materials developed by CYLEX.

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Key Features

  • Exceptional Mechanical Strength, Stiffness, and Dimensional Stability: Exhibits an extremely low creep rate under continuous heavy mechanical loads, ensuring long-term structural integrity and preventing deformation of precision components.

  • Retains High Strength at Elevated Temperatures: Maintains a major percentage of its room-temperature tensile and flexural modulus even under continuous exposure to extreme high-temperature environments.

  • Outstanding Micro-Hole Machinability: Possesses a highly dense and homogeneous material structure, making it ideal for precision micro-hole drilling and complex micro-machining without micro-cracking or edge chipping. This makes it perfectly suited for semiconductor test sockets and fine-pitch probe cards.

  • Excellent Wear Resistance and Self-Lubricating Properties: Delivers an exceptionally low wear rate and coefficient of friction, even in non-lubricated high-friction environments and ultra-high vacuums.

  • Outstanding Radiation Resistance and Inherent Flame Retardancy (UL94 V-0): Naturally resistant to high doses of radiation and achieves top-tier flame retardancy with extremely low smoke emission without adding any chemical retardants.

Typical Applications

  • Electronics & Semiconductors: IC probe card structural components, test socket insulation plates, wafer handling clamps, wear-resistant vacuum nozzles, and wafer sustainer rings.

  • Aerospace: High-temperature vacuum seals, electrical insulation washers, insulating bushings, and valve seats.

  • Precision Machinery: High-speed wear-resistant bearings, high-temperature and high-pressure valves, plunger pump parts, and premium engineering gears.

  • Automotive Industry: Powertrain electrical connectors, high-temperature actuator bushings, and wear pads for exhaust gas recirculation (EGR) valves.

 

Product Grades

GradeGrade LevelContinuous Use TemperatureCore Application Direction
Cylexpro® S201Standard Grade260–360 °CHigh cost-performance baseline grade with excellent rigidity and creep resistance, widely used in standard semiconductor tooling and aerospace fasteners.
Cylexpro® S501High Performance Grade320–450 °CExtreme high-temperature grade with higher transient thermal limits, designed for harsh thermal test environments and structural parts inside high-vacuum plasma sputtering chambers.

Advanced High-Performance Engineering Plastics Comparison

To assist R&D engineers in selecting the exact material tailored to specific working conditions, the following technical matrix compares Cylexpro® PI with other common high-performance engineering plastics:

Physical / Mechanical PropertyCylexpro® S201 (PI)Cylexpro® S501 (PI)High-Performance PEEKPOM-H + PTFE
Continuous Use Temp. (°C)260–360320–450240–26090–100
Mechanical Strength & Modulus (At High Temp.)Extremely High (Excellent retention up to 400°C)Peak Performance (Metal-like rigidity)High (Stiffness decreases significantly above 150°C)Moderate (Limited to ambient and low-temp use)
Micro-Hole MachinabilityOutstanding (Sharp edges, zero burrs; ideal for IC boards)Excellent (High density, micron-level stability)Good (High toughness; requires strict cutting heat control to prevent burrs)Fair (Prone to cutting-induced deformation)
Vacuum Outgassing RateExtremely Low (Ideal for ultra-high vacuum)Ultrafast Ultra-Low (First choice for space and cleanrooms)LowHigh (De-polymerizes and releases formaldehyde monomer at high temp)

Available Sizes

Cylex offers extensive inventory and robust custom fabrication capabilities for premium-quality sheets and rods, supporting high-precision batch machining according to your engineering prints:

ShapeDiameter / ThicknessWidthLengthNotes
(mm)(inch)(mm)(inch)(mm)(inch)
Rod5 ~ 500.20 ~ 1.97––26010.24Supports customizable lengths, custom diameters, and optimized performance formulations based on your operating requirements.
5 ~ 500.20 ~ 1.97––60023.62
Sheet5 ~ 500.20 ~ 1.9726010.2426010.24Provides standard stock plates and professional cut-to-size blocking services. Thickness tolerances are strictly maintained beyond industrial standards.
5 ~ 500.20 ~ 1.9730011.8160023.62

Frequently Asked Questions (FAQ)

Q: Why are Cylexpro® PI materials preferred over PEEK for semiconductor test fixtures and IC test sockets? A: Although PEEK is an excellent engineering plastic, its mechanical rigidity and modulus undergo a significant physical transition when working temperatures exceed 150°C (its glass transition temperature is approximately 143°C). In contrast, Cylexpro® PI maintains extreme dimensional accuracy and pitch precision well above 300°C. Furthermore, when drilling dense micron-level probe holes, PI offers perfect brittle chip formation, yielding smooth inner walls completely free of burrs. Due to its high toughness, PEEK often suffers from elastic deformation during drilling and creates micro-burrs, which can restrict the smooth movement of test probes.

Q: How do I choose between Cylexpro® S201 and Cylexpro® S501 grades? A: For the vast majority of conventional high-temperature wear resistance, electrical insulation, and applications running below 300°C, Cylexpro® S201 (Standard Grade) delivers top-tier performance with excellent cost efficiency. However, if your environment involves extreme high-temperature ovens, plasma etching chambers, or critical outer aerospace assemblies where temperatures regularly exceed 320°C or approach 450°C, Cylexpro® S501 must be specified to ensure the polymer does not suffer from thermal decomposition or structural creep.

Q: Does Cylex provide custom services for non-standard sizes or finished components? A: Yes, absolutely. Cylex is equipped with large-scale CNC machining centers and advanced modern workshops. Beyond stocking our standard 260mm and 600mm rods and sheets, we fully support custom thicknesses and non-standard widths via specialized extrusion or compression molding. We can also process your engineering files directly (CAD/STEP formats) to deliver a seamless, one-stop solution from raw engineering stock to final ultra-precision machined PI parts.

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Why Makes Cylex Plastics Different?

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100% New Material

100% new material Supply 100% new material plastic sheets, rods and customized parts, excellent quality, export-grade standards, professional processing to meet diverse needs.

Smooth surface, No pores

The use of advanced technology ensures that the material surface is smooth and flawless, without pores, and has a delicate touch, perfectly presenting the unique charm of high-quality plastic sheets and parts.

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Performance Testing

All materials undergo rigorous performance tests to ensure that strength, weather resistance and other indicators meet standards, providing customers with reliable and durable plastic sheets and parts.

Detect size, More rigorous

Every link is strictly controlled and accurately measured to ensure the size is correct and meet high-precision requirements, providing customers with perfectly matched customized solutions for plastic sheets and parts.

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Our material warehouse your backyard

With a wide variety of products and sufficient inventory, we can quickly respond to customer needs and meet purchasing needs in one stop.

Quality service Guaranteed

We are committed to providing high-quality services throughout the entire process. From consultation to after-sales, our professional team is on standby at all times to ensure customer satisfaction and create a worry-free purchasing experience.

Low cost & fast delivery

Professional Packaging, Transportation

Professional packaging and delivery to ensure that the transportation is intact, and to develop a reasonable price logistics method.

Frequently Asked Questions

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What Did Our Clients Say?

From material selection to delivery, every step is smooth and worry-free. Customer reviews are authentic and reliable, giving you full confidence before shopping. Here, you can not only find the materials you like, but also enjoy the considerate service and guarantee. It is worthy of your trust and choice!
The team at Cylex plastics is very professional, the material quality is great and meets our usage requirements, we are very satisfied with our purchase.
We have cooperated with Cylex plastics for many years. The quality of materials and service attitude are always the reasons why we choose Cylex plastics. We have also developed and expanded our business scope because of this.
Fast shipping, guaranteed quality, and good performance under harsh conditions, Cylex plastics is our trustworthy partner
The tolerances are precise, the workmanship is beautiful, it does not deform, and the logistics is fast. It deserves praise!
CNC processed, fine workmanship, accurate size
The finished product was sent over. The tolerance requirements that I have always emphasized have been met. I am satisfied.
As good as always, you can buy with confidence, the materials and workmanship are very good
The effect is as expected, very standard
The quality is very good, the size is standard, and the packaging is very careful
The size is fine, arrived on time and just used, easy to communicate with, we can continue to cooperate in the future
Very good, the quality is good, I can continue to buy from this store in the future

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Cylexpro Polyimide PI semi-finished high-temperature stock shapes including brown and natural amber molded sheets, precision machined spur gears, flanged bushings, and technical test fixture components.

Polyimide PI High-Performance Rods, Sheets & Precision Machined Parts