Key Performance Highlights
- Consistent Surface & Volume Resistivity: Maintains a predictable antistatic range of 106 to 109 Ω/sq across all planes, ensuring static safety during continuous production cycles.
- Superior Mechanical Stability: High flexural strength and minimal warping under mechanical stress make it an ideal choice for large-format testing pallets and vacuum fixtures.
- Thermal Performance: Withstands elevated continuous operating temperatures up to 120°C (248°F) and short-term thermal exposure during wave soldering and reflow processes.
- Precision CNC Machinability: Maintains tight dimensional tolerances (±0.02 mm) with clean, burr-free edges during high-speed routing, drilling, and custom slot milling.
- Chemical & Wear Resistance: Resistant to common industrial solvents, PCB cleaning fluids, and mild acids without surface degradation.
Technical Specification Matrix
| Physical & Electrical Property | Test Method | Unit | CYLEX ESD Bakelite Standard Value |
|---|---|---|---|
| Specific Density | ASTM D792 | g/cm3 | 1.40 – 1.45 |
| Surface Resistivity | ASTM D257 / IEC 60093 | Ω/sq | 106 – 109 |
| Volume Resistivity | ASTM D257 | Ω·cm | 106 – 108 |
| Flexural Strength | ASTM D790 | MPa | ≥ 120 |
| Compressive Strength | ASTM D695 | MPa | ≥ 180 |
| Tensile Strength | ASTM D638 | MPa | ≥ 90 |
| Heat Deflection Temp (1.8 MPa) | ASTM D648 | °C | 135 |
| Max. Continuous Operating Temp | Internal standard | °C | 120 |
| Water Absorption (24h, 23°C) | ASTM D570 | % | ≤ 0.40 |
| Standard Color | Visual | — | Dark Brown / Black |
Comparative Analysis: ESD Bakelite vs. Alternative Antistatic Engineering Plastics
Choosing the correct antistatic material depends on operating temperature, mechanical load, friction coefficient, and budget considerations. Below is an engineering comparison between CYLEX ESD Bakelite and other common ESD materials:
| Property / Feature | CYLEX ESD Bakelite | ESD POM (Acetal) | ESD PEEK | Standard Bakelite |
|---|---|---|---|---|
| Base Polymer | Phenolic Resin / Paper | Polyoxymethylene | Polyetheretherketone | Phenolic Resin / Paper |
| ESD Functionality | Static Dissipative (106-109) | Static Dissipative (106-109) | Conductive / Dissipative (105-109) | Insulator (>1011) |
| Flexural Rigidity | Very High | Moderate | High | Very High |
| Dimensional Stability | Excellent (Low Creep) | Moderate | Outstanding | Excellent |
| Max Continuous Temp | 120°C | 100°C | 250°C+ | 120°C |
| Machining Precision | High (±0.02 mm) | High | Ultra-High | High |
| Relative Cost | Economical / Cost-Effective | Moderate | High Premium | Low |
- When to choose ESD Bakelite: When high structural rigidity, low thermal deformation, and cost efficiency are required for static-sensitive assembly jigs and testing trays.
- When to choose ESD POM: When high toughness, low friction, and continuous moving part sliding performance are paramount.
- When to choose ESD PEEK: When working in extreme thermal (>200°C) or severe chemical environments.
Target Industrial Applications
CYLEX ESD Bakelite is widely adopted across high-tech manufacturing sectors requiring strict static controls:
- Semiconductor & Wafer Handling Fixtures: Cleanroom storage trays, component transfer carriers, and protective covers preventing electrostatic chip discharge.
- PCB Assembly & Wave Soldering Pallets: Custom-machined positioning jigs and surface-mount technology (SMT) carrier boards.
- Automated Test Equipment (ATE): Functional testing fixtures, IC socket backing plates, and probe card carriers.
- Cleanroom Workstations & Machine Shields: Structural partition panels, ESD table mats, and automated feeder components.
CYLEX Custom Precision Machining & OEM Capabilities
At CYLEX, we do not merely supply raw ESD Bakelite sheets—we provide complete, turn-key CNC machining services tailored to your exact CAD drawings and technical specifications.
- In-House CNC Milling & Routing: Multi-axis high-speed CNC milling machines dedicated to engineering plastics, capable of maintaining tolerances down to ±0.02 mm.
- Prototyping to Mass Production: Fast turnaround on custom test fixtures, low-volume prototypes, and full production runs.
- Quality Assurance & Verification: Every batch of ESD Bakelite undergoes surface resistivity testing using calibrated surface resistance meters (conforming to IEC 61340-5-1 standards) prior to dispatch. Inspection reports and certificate of conformity (CoC) are available upon request.
Frequently Asked Questions (FAQ)
Q1: What is the primary difference between Standard Bakelite and ESD Bakelite?
Standard Bakelite is an electrical insulator that easily holds static charges. ESD Bakelite is engineered with conductive additives throughout the phenolic resin matrix to provide controlled electrostatic dissipation (surface resistivity between 106 and 109 Ω/sq), preventing dangerous static buildup around microelectronic components.
Q2: Will machining or cutting the ESD Bakelite sheet alter its antistatic properties?
No. CYLEX® ESD Bakelite features volume-integrated static dissipation, meaning the antistatic properties are uniform throughout the entire thickness of the sheet, not just a temporary surface coating. Post-machining surfaces maintain identical ESD protection.
Q3: What sheet sizes and thickness options are available?
We offer standard ESD Bakelite sheet sizes (e.g., 1020 mm × 1220 mm and 1220 mm × 2440 mm) with thicknesses ranging from 2 mm to 50 mm. Custom cut-to-size panels and fully machined parts are produced to order based on customer technical drawings.
Q4: How should ESD Bakelite be cleaned to preserve its static dissipative performance?
Clean with mild isopropyl alcohol (IPA) or anti-static cleaning solvents using a lint-free cloth. Avoid harsh alkaline solvents or abrasive scrubbers that might physically mar the surface finish.
Q5: Can CYLEX provide material certificates and test reports for quality assurance?
Yes. Every order can be accompanied by Material Test Certificates (MTC), RoHS compliance documentation, and factory batch surface resistance test reports upon request.



































